Wireless fuel flow meter

Wireless fuel flow meter

DFM S7 and DFM DS7 wireless fuel flow meters are designed for direct measurement of liquid fuel and mineral oil consumption with a kinematic viscosity of 1.5 to 6.0 mm2/s, as well as for monitoring fuel consumer operating time. DFM S7/DS7 flow meters can be used independently or as part of vehicle telematics and remote monitoring systems for vehicles, stationary engines, diesel generator sets, boilers and other fuel-consuming equipment.

The flow meters use S7 Technology for wireless data transfer via Bluetooth Low Energy (Bluetooth 4.1). The BLE module transmits current readings every 5 seconds in advertising mode, allowing the data to be received simultaneously by compatible telematics units and GPS trackers, Bluetooth displays, smartphones and tablets within the signal range.

Core features

  • BLE-radio mode – data is transmitted simultaneously to multiple receiving devices
  • built-in battery – the flow meter operates without an external power supply
  • ultra-low power consumption enables autonomous operation for up to 5 years
  • explosion and fire safety without additional intrinsic safety barriers
  • no signal cable – enhanced resistance to vandalism and accidental cable damage
Fuel consumption measurement

Tasks

Preventing fuel theft
Engine testing for fuel consumption
Machine running time trackingMachine running time tracking

Models of wireless fuel flow meters

Single-chamber models (DFM 50S7, DFM 100S7, DFM 250S7 and DFM 500S7) measure fuel consumption directly in the engine supply fuel line. They can operate autonomously or as part of a telematics system. The flow meters are designed for fuel consumption monitoring of road and off-road vehicles, railway vehicles, marine vessels, diesel generator sets and stationary machinery. Depending on the model, the measuring range covers 1 to 500 L/h.

Single-chamber flow meter with Bluetooth

Differential models (DFM 100DS7, DFM 250DS7 and DFM 500DS7) measure fuel consumption as the difference between the fuel volumes flowing through the feed and reverse fuel lines. They are designed for road and off-road vehicles, railway vehicles, marine vessels and stationary equipment with up-to-date diesel engines equipped with Common Rail fuel injection systems or pump-injector units. Depending on the model, the measuring range in each fuel line is up to 100, 250 or 500 L/h.

Differential flow meter with Bluetooth

Fuel consumption and operating time Counters

  • Hourly fuel consumption, L/h
  • Total fuel consumption, L
  • Total fuel consumption in “Idle” mode
  • Total fuel consumption in “Optimal” mode
  • Total fuel consumption in “Overload” mode
  • Fuel consumption in “Tampering” mode, L
  • Engine operation mode by fuel rate
  • Fuel temperature
  • Battery charge level
  • Total operating time, h
  • Total operating time in “Idle” mode, h
  • Total operating time in “Optimal” mode, h
  • Total operating time in “Overload” mode, h
  • Operating time in “Tampering” mode, h
  • Operating time in “Interference” mode, h

Bluetooth data transfer to a telematics unit or GPS tracker

The flow meter continuously transmits fuel consumption readings, data from Counters, information on Events, engine operation modes, Parameters and flow meter malfunctions in the “advertising” (BLE-radio) mode. Using S7 Technology, the data can be received by all compatible devices within the operating range of the flow meter BLE module.

Wireless BLE sensors in vehicle telematics

GPS trackers compatible with DFM S7 wireless flow meter

GPS trackers compatible with DFM S7 wireless flow meter

Fuel consumption control via Bluetooth on a smartphone

To receive data from DFM S7 wireless fuel flow meters on a smartphone or tablet running Android 5.0 or higher, use the Fuel Rate Monitor mobile application. Its functionality allows the user to:

  • monitor fuel consumption and fuel temperature in real time
  • account for total fuel consumption and fuel consumption by operating mode
  • account for fuel consumer operating time
  • display the current operating mode based on fuel consumption
  • view a real-time graph of hourly (instant) fuel consumption
  • monitor active flow meter malfunctions
  • check the charge level of the built-in battery
  • log hourly fuel consumption and fuel temperature readings
  • perform operations with the flow meter profile

Wireless fuel monitoring over smartphone

Fuel flow meter for ships using NMEA 2000

MasterCAN S7 NMEA data converter continuously receives data from DFM S7 fuel flow meters using S7 Technology within a range of up to 50 m. The converter processes the received data and converts it into NMEA 2000 PGNs. Fuel consumption, fuel temperature and fuel consumer operating time can then be transmitted over the vessel’s NMEA 2000 network to compatible onboard devices.

Fuel consumption data transferring from wireless BLE flowmeters into NMEA 2000 ship bus

MasterCAN S7 NMEA is certified by the National Marine Electronics Association

DFM S7  part number description for ordering

The designation U is relevant only for single-chamber models.

Models are delivered by special order.

Technical specifications of wireless flow meters

Max pressure, bar25
Wireless data transfer interfaceBluetooth 4.1
Transmitter power (Tx Power), dBm+4
Maximum distance between the flow meter and the receiving device, m15 (with metal/concrete partitions at the installation site)
45 (within line-of-sight range)
Autonomous operating time from the built-in battery, yearsup to 5*
Operating temperature range, °C−40…+85
Ingress protection rating (IP Code)IP54

* At a constant ambient temperature of +20 °C. Under actual operating conditions with temperature fluctuations, autonomous operating time may be reduced, but is guaranteed to be at least 2 years.

Technical specifications of wireless flow meters

Max pressure, bar25
InterfaceBluetooth 4.X
Tx power, dBm+4
Maximum distance between fuel flowmeter and receiving device, m15 m (if there are metal bulkheads at the installation site) 50 m (when installed in line-of-sight)
Battery life, yearsnot less than 5
Operating temperatureºС -40…+85
Ingress protection rating (IP Сode)IP 54 (IP67*)
*аvailable on request

Other products for fuel monitoring and fuel oil measurement

Single-chamber flow meter

flow rate 1-500 l/h

Single-chamber flow meter

Differential flow meter

flow rate 10-600 l/h

Differential flow meter

Industrial flow meter

flow rate 0,72-25 m3/h

Industrial flow meter

Flow meter for heavy machinery

flow rate 20-4,000 l/h

Flow meter for heavy machinery